Discontinued Johnson Controls Valves & Actuators Cross Reference

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Johnson Controls valve and actuator generations turn over quietly — a V-series body goes out of catalog, its actuator follows, and the plant discovers it years later when the diaphragm fails. The replacement picture has three layers, and knowing which layer your part is in saves a week: some discontinued valves have a current direct replacement (often in the VG1000 ball-valve families that superseded older globe patterns); some have reconditioning kits that rebuild the existing body — frequently the right call when the piping makes a body swap expensive; and some resolve only through JCI’s obsolete-product database case-by-case.

The tables below cover the first two layers: discontinued V-series valves and their actuators mapped to current replacements where designated, and the reconditioning-kit table for bodies that rebuild. Kit rows list what the kit contains — a kit that renews the trim doesn’t address a failed actuator, and the columns keep the two failure modes separate so the right part ships.

On replacements that cross a globe valve to a current ball-valve equivalent, flow characteristic and close-off change with the body style; the notes flag those rows, and sizing should be confirmed against the application rather than carried over by pipe size alone.

For parts in the third layer — nothing in the tables — the model and style numbers off the valve tag are enough for us to run the lookup and quote the path, kit or replacement, usually same day. Discontinued JC bodies, kits, and current VG-series stock are all in our sourcing network.

1. Transitioning Legacy Johnson Controls Hardware

This cross-reference is drawn from a combination of distributor-hosted legacy charts (like the Controls Central PDF) and the official JCI Building Automation Product Cross Reference Tool. When modernizing an older valve station, replacing a legacy globe valve with a characterized ball valve is common, but it introduces distinct flow and close-off pressure differences. Use these tables to determine if you need a direct body swap, an actuator upgrade, or a simple rebuild kit.

2. Discontinued Valve to Current Replacement

Legacy V-Series Valve Current Replacement Series Flow Characteristic & Close-Off Notes JCI Source Ref
V-3752 / V-3974 Series (Globe) VG7000 Series Globe Valves Direct globe-to-globe replacement. Verify Cv, ANSI class, and piping dimensions. JCI Obsolete Database
V-5252 Series (Globe) VG1241 / VG1841 (VG1000 Ball Valves) Globe to ball valve transition changes flow characteristic and close-off pressure. Sizing must be recalculated. Controls Central / JCI Xref Tool
V-4332 Series (Water) VG1000 Series Replaced by modern characterized ball valves. Verify piping length and clearance for new actuator footprint. JCI Obsolete Database
V-3801 / V-3802 Series VG7000 Series Standard brass globe replacements. Actuator linkages will likely need upgrading. Controls Central / JCI Xref Tool

3. Valve Reconditioning Kits (Trim & Diaphragm)

Valve Body / Series Reconditioning Kit P/N Kit Contents Application Notes
V-3000 / V-3000-1 V-3000-600 Diaphragm, Spring, and Retainer Renews pneumatic actuator top but does not repair internal valve trim.
V-4000 / V-4332 V-4000-601 Packing, Stem, Disc, and Gaskets Rebuilds internal valve body trim. Best when piping makes a complete body swap expensive.
V-5252 / V-5842 V-5252-605 Packing Kit, Plunger, Spring Valve body rebuild kit. Check OEM literature for exact body size specifications (1/2″ to 2″).
V-7300 Series V-7300-600 Diaphragm Assembly, Backup Ring Repairs pneumatic actuator section without removing valve body from the line.

4. Actuator Succession Table

Legacy Actuator Model Current Actuator Replacement Power / Signal Migration Notes
M100 Series (Motor) VA-7150 / M9000 Series Proportional / Floating Verify linkage footprint. May require specific mounting adapter or crank arm modifications.
V-3000-1 (Pneumatic) V-3000-8011 3 to 15 psig Replaces obsolete cast-aluminum pneumatic tops. Generally a direct drop-in.
V-5000-1 (Pneumatic) V-5000-8000 3 to 15 psig Current polymer top. Fits older V-5000 series bronze and iron bodies.
M91xx Series M92xx / M93xx Series 24V (Varies) Check spring-return vs. non-spring-return torque ratings when selecting modern equivalents.

5. Source Reference Documents & Resources

Source Reference Documents:

Related Resources & Categories:

6. Source Your JCI Valves From TCI Supply

We ship these products worldwide! Delivery is normally stock. Request a Quote now or call us at 1-800-755-2883 for expert assistance.

Cross-references are provided as a selection aid. Moving from legacy globe valves to modern characterized ball valves alters flow characteristics and close-off pressures. Always confirm sizing and actuator requirements against your specific application before ordering, or call us and we’ll verify it with you.

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