Industrial Processors

TCI Supply offers a range of industrial processors designed to enhance process control and automation in various industrial environments. With processors from trusted brands such as Allen Bradley and Honeywell, our products ensure improved efficiency, reliability, and performance. Whether you need equipment for complex control systems or energy-efficient automation, TCI Supply provides the solutions to meet your needs.

Allen-Bradley ControlLogix and CompactLogix processors are key components in Rockwell Automation’s PLC family, designed for scalable, high-performance control systems. ControlLogix processors, such as the 1756 series, offer advanced motion, process, and safety control, supporting up to 32 tasks and 100 programs per task. CompactLogix processors, like the 1769 series, provide cost-effective, mid-range solutions for smaller applications, with built-in I/O and communication options such as Ethernet/IP. Both processors feature integrated motion control, seamless connectivity to FactoryTalk and EtherNet/IP networks, and the use of Studio 5000 for configuration, offering flexibility and performance for industrial automation solutions.

Industrial Processors FAQ

Can your industrial processors be customized for specific industrial applications?

Yes, our industrial processors can be customized to meet specific application requirements. We offer processors from brands like Allen Bradley that provide flexibility for various control systems.

After selecting the appropriate Allen-Bradley ControlLogix processor, the following steps help customize it for specific industrial applications:

  • Configure I/O Modules: Choose digital, analog, or specialty I/O modules based on the application’s input/output requirements.
  • Select Communication Modules: Integrate Ethernet/IP, ControlNet, or DeviceNet modules for network connectivity and communication with other devices.
  • Add Motion and Safety Control: Incorporate Kinetix drives for motion control and GuardLogix processors for safety control (SIL 2/3, PLd/PLe).
  • Enable Redundancy: Add redundancy modules for failover capabilities and high availability in critical systems.
  • Program Using Studio 5000: Customize control logic, tasks, and routines for the application using ladder logic, structured text, or function blocks.
  • Optimize for Energy Efficiency: Implement energy management tools, such as idle/low-power modes and FactoryTalk EnergyMetrix, to reduce energy consumption.
  • Integrate Security Features: Ensure cybersecurity by configuring secure access and role-based permissions for safe operation.

 

What are the processing speeds and capabilities of your industrial processors?

Our processors, including those from Allen Bradley, offer robust processing speeds and capabilities, with options for memory expansion and high-performance data processing suitable for complex automation tasks.

Allen-Bradley processors offer high performance with processing speeds up to 1.5 GHz (in models like the 1756-L8x series), allowing for rapid execution and scan times in the microseconds range. They support up to 32 tasks and 100 programs per task, enabling efficient multitasking in complex systems. With memory ranging from 3 MB to 40 MB, they handle large-scale automation projects. ControlLogix also integrates motion control for up to 256 axes using CIP Motion and provides robust communication via EtherNet/IP, ControlNet, and DeviceNet. Redundant controllers and power supplies enhance reliability for critical applications, while GuardLogix models incorporate safety control (SIL 2/3, PLd/PLe), making these processors suitable for demanding industrial automation environments.

What energy efficiency options are available with your industrial processors?

We provide energy-efficient processors, such as those from Honeywell, which are designed to reduce power consumption while maintaining high performance in automation systems.

Allen-Bradley ControlLogix processors offer several energy efficiency options to reduce power consumption. These include power management modules for real-time energy monitoring, and FactoryTalk EnergyMetrix software for detailed energy analytics and reporting. The processors also support idle and low-power states, allowing energy conservation during periods of inactivity. Additionally, energy-efficient motion control optimizes the use of motors and drives to minimize unnecessary power consumption. Together, these features help lower operational costs and improve energy efficiency in industrial automation systems.

Can your industrial processors handle harsh operating conditions in manufacturing plants?

Our processors, including those from Allen Bradley, are built to withstand harsh operating conditions, such as extreme temperatures and industrial environments, ensuring long-term reliability.

Allen-Bradley processors are designed for harsh manufacturing environments through several key features. They are housed in robust enclosures with conformal coatings for protection against dust, moisture, and corrosive substances. Operating across a wide temperature range (0°C to 60°C), they also offer vibration and shock resistance to withstand mechanical stress. Redundancy modules ensure continuous operation, while industrial-grade power supplies handle power fluctuations. With high ingress protection (IP) ratings and EMI/RFI shielding, our processors are well-suited for demanding conditions in manufacturing plants, ensuring reliable and stable performance.

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