Industrial and Commercial Burner Controls

Blue Burner control box with digital display card and status lightsBurner controls, such as those from Fireye and Honeywell, are devices that manage and monitor burner operations in heating systems, ensuring safe ignition and flame detection. They control fuel flow, air mixture, and burner shutdown in case of flame failure. End users include industries like power generation, chemical processing, and food production, as well as commercial facilities like hospitals and schools using boilers or furnaces.

At TCI Supply, we specialize in providing top-tier burner controls from leading brands such as Honeywell RM7800, Fireye M Series, Siemens Combustion, and Johnson Controls. We have thousands of parts in stock, ready to be delivered to keep your crucial components running.  These products are essential for maintaining the safety, efficiency, and reliability of industrial combustion systems. Our comprehensive range of burner controls ensures precise regulation and monitoring, making them indispensable for facilities aiming to optimize their combustion processes and adhere to strict safety standards.

Industrial and Commercial Burner Controls FAQ

What communication protocols are supported by your burner controls?

TCI Supply’s range of burner controls support several communication protocols, including Modbus, which allows for integration with building management systems (BMS) and other automation systems. These protocols enable remote monitoring and control, enhancing the ability to manage and optimize burner operations efficiently. Additionally, the RM7800 series is compatible with Honeywell’s own communication networks, facilitating seamless data exchange and system integration.

What safety features are included in your burner controls?

Our burner controls, including those from Honeywell and Fireye, are equipped with a variety of safety features designed to ensure reliable and secure operation. Key features include flame failure detection, which immediately shuts down the system if the flame is lost, and lockout functions that prevent the system from restarting after a fault until it has been manually reset. Additionally, these controls offer self-diagnostic capabilities to detect and report any issues, ensuring that potential problems are identified and addressed promptly to maintain safe operation.

What are the accuracy and repeatability of your burner controls?

The temperature and burner controls products we offer, including those from Honeywell and Fireye, are engineered to deliver high accuracy and repeatability in regulating burner operations. Typically, these controls maintain precise control over fuel and air mixture ratios, ensuring consistent and optimal combustion performance. The accuracy is generally within a narrow tolerance range, which supports efficient fuel usage and minimizes emissions. The repeatability of these controls ensures that the system consistently performs the same operation under the same conditions, providing reliable and predictable results with every cycle.

How do your burner controls contribute to energy efficiency?

These controllers significantly contribute to energy efficiency by precisely managing the fuel-to-air ratio, ensuring optimal combustion at all times. This precise control minimizes excess fuel consumption and reduces the emission of pollutants, leading to more efficient use of energy. Additionally, these controls often include advanced features like modulation control, which adjusts the burner’s output to match real-time demand, further enhancing efficiency and reducing unnecessary energy use.

Can you customize burner controls to meet specific requirements?

Yes, we can customize burner controls to meet specific requirements. Our team works closely with customers to understand their unique needs, whether it involves integrating specific safety features, adapting the control interface, or configuring the system for particular fuel types or operational environments. We offer flexible solutions, including programming modifications and hardware adjustments, to ensure that the burner controls align perfectly with your application’s demands, enhancing performance, safety, and efficiency.

Fireye burner controls, for example the E110 series, have programmable parameters, communication protocols, application-specific configurations, expanded I/O Options, retrofit and expansion, solutions, and safety interlock options.

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Tag: Industrial and Commercial Burner Controls