Johnson Controls Cage Bronze Trim Valve Guide
Ordering Guide (.pdf)
The document provides a detailed cross-reference chart for Johnson Controls cage trim valves, helping users identify equivalent models within the VG7000 Series. It is designed for technicians, engineers, and maintenance professionals who need to replace or upgrade older valve models with compatible newer versions.
Each row in the chart lists a specific valve model—such as AV-8050, V-3754, VB-3974, V-4324, and others—alongside its corresponding VG7000 Series replacement. These equivalents are identified using a combination of valve body codes (like VG7241, VG7441, or VG7842) and trim kit identifiers (such as 8050G, 3008E, or 823C00). For instance, a valve like AV-8050-1013 is cross-referenced to VG7842LT with an 8050G trim kit.
The document includes multiple product series such as AV, V, VB, and VBC, each covering a range of valve sizes and configurations. Some VBC models, like VBC-TCS15 or VBC-TMS15, are linked to VG7000 valves paired with specific trim kits like 72CHGA or 7203G, tailored for various HVAC system requirements.
It also includes an important product warning: these valves contain lead and are not suitable for potable water systems. The summary offers a quick and practical way for users to ensure compatibility during retrofits, repairs, or system upgrades.
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| 1-1/2 | 27.5 (23.6) | 44 (308) | 3 to 6 (21 to 42) | V-3000-1 (Exposed) | — | NPT (Internal) | V-3754-1028 |
| 22 (154) | 9 to 13 (63 to 91) | — | V-3754-1029 | ||||
| 44 (308) | 3 to 6 (21 to 42) | V-9502 | V-3754-1030 | ||||
| 130 (910) | 2 to 5 (14 to 35) | 4R | — | V-5254-1 | |||
| 130 (910) | 2 to 5 (14 to 35) | V-9502 | V-5254-2 | ||||
| 63 (441) | 9 to 13 (63 to 91) | — | V-5254-3 | ||||
| 130 (910) | 2 to 5 (14 to 35) | EPP-1000 | V-5254-11 | ||||
| 2 | 41 (35.1) | 76 (532) | 2 to 5 (14 to 35) | 4R | — | NPT (Internal) | V-5254-4 |
| 76 (532) | 2 to 5 (14 to 35) | V-9502 | V-5254-5 | ||||
| 36 (252) | 9 to 13 (63 to 91) | — | V-5254-6 | ||||
| 76 (532) | 2 to 5 (14 to 35) | EPP-1000 | V-5254-12 |
| 1 | 13.9 (11.9) | 64 (448) | 9 to 13 (63 to 91) | V-3000-1 (Exposed) | — | NPT (Internal) | V-3974-1005 |
| 9 to 13 (63 to 91) | V-9502 | NPT (Internal) | V-3974-1011 | ||||
| 9 to 13 (63 to 91) | — | Union Sweat | V-3974-4002 | ||||
| 1-1/2 | 27.5 (23.6) | 29 (203) | 9 to 13 (63 to 91) | V-3000-1 (Exposed) | — | NPT (Internal) | V-3974-1012 |
| 9 to 13 (63 to 91) | V-9502 | V-3974-1013 | |||||
| 93 (651) | 9 to 13 (63 to 91) | 4R | — | V-5464-1 | |||
| 9 to 13 (63 to 91) | V-9502 | V-5464-2 | |||||
| 9 to 13 (63 to 91) | EPP-1000 | V-5464-11 | |||||
| 2 | 41 (35.1) | 54 (378) | 9 to 13 (63 to 91) | 4R | — | NPT (Internal) | V-5464-3 |
| 9 to 13 (63 to 91) | V-9502 | V-5464-4 | |||||
| 9 to 13 (63 to 91) | EPP-1000 | V-5464-12 |
| 28/81 (196/567) | 4 to 8 (28 to 56) | V-3000-1 (Exposed) | — | NPT (Internal) | V-4324-1007 |
| 64/47 (448/329) | 9 to 13 (63 to 91) | V-9502 | V-4324-1008 | ||
| 64/47 (448/329) | 9 to 13 (63 to 91) | — | V-4324-1014 | ||
| 28/81 (196/567) | 4 to 8 (28 to 56) | — | Union Sweat | V-4324-4002 | |
| 64/47 (448/329) | 9 to 13 (63 to 91) | — | V-4324-4004 | ||
| 13/38 (91/266) | 4 to 8 (28 to 56) | V-3000-1 (Exposed) | V-9502 | NPT (Internal) | V-4324-1015 |
| 29/22 (203/154) | 9 to 13 (63 to 91) | — | V-4324-1016 | ||
| 29/22 (203/154) | 9 to 13 (63 to 91) | V-9502 | V-4324-1017 | ||
| 41/106 (287/742) | 4 to 8 (28 to 56) | 4R | — | V-5844-1 | |
| 93/63 (651/441) | 9 to 13 (63 to 91) | — | V-5844-2 | ||
| 93/63 (651/441) | 9 to 13 (63 to 91) | V-9502 | V-5844-3 | ||
| 93/63 (651/441) | 9 to 13 (63 to 91) | EPP-1000 | V-5844-11 |
| 41 (35.1) | 24/62 (168/434) | 4 to 8 (28 to 56) | 4R | — | NPT (Internal) | V-5844-4 |
| 54/36 (378/252) | 9 to 13 (63 to 91) | — | V-5844-5 | |||
| 54/36 (378/252) 54/36 (378/252) |
9 to 13 (63 to 91) | V-9502 | V-5844-6 | |||
| 9 to 13 (63 to 91) | EPP-1000 | V-5844-12 |
| Assembly Code | Q99AUP-1* |
| 3/4 in. Valve Body | VB-3754-4 |
| M100 Actuator | M110AAB-1* |
| Linkage | Y20EBD-5 |
| Maximum Cv (Kv) Factor |
8.6 (7.4) | 13.9 (11.9) | 13.9 (11.9) | 27.5 (23.6) | 41 (35.1) |
| VA-805x/AV-805x* | 71 (497) | 43 (301) | 43 (301) | 20 (140) | — |
| VA-715x/VBC | 127 (889) | 77 (539) | 77 (539) | 36 (252) | 21 (147) |
| VA-720x/VBC | — | — | — | 84 (588) | 49 (343) |
| M110 with Y20EBD-5 Linkage |
57 (399) | 34 (238) | 34 (238) | 16 (112) | 9 (63) |
| M120/M130 with Y20EBD-1 Linkage |
106 (742) | 64 (448) | 64 (448) | 30 (210) | 17 (119) |
| M120/M130 with Y20EBD-6 Linkage |
142 (994) | 85 (595) | 85 (595) | 40 (280) | 23 (161) |
| M140 with Y20EBD-2 Linkage |
212 (1484) | 128 (896) | 128 (896) | 60 (420) | 35 (245) |
| M150 with Y20EBD-3 Linkage |
345 (2415) | 231 (1617) | 231 (1617) | 109 (763) | 63 (441) |
| M150 with Y20EBD-4 Linkage |
253 (1771) | 153 (1071) | 153 (1071) | 72 (504) | 42 (294) |
| Valve Body Code Number |
VB-3754-4 | VB-3754-5 | VB-3754-8 | VB-3754-6 | VB-3754-7 |
| Valve Size (in.) | 3/4 | 1 | 1-1/2 | 2 |
| Maximum Cv (Kv) Factor |
8.6 (7.4) | 13.9 (11.9) | 27.5 (23.6) | 41 (35.1) |
| VA-805x/AV-805x | 76 (532) | 45 (315) | 21 (147) | — |
| VA-715x/VBC | 137 (959) | 80 (560) | 37 (259) | 21 (147) |
| VA-720x/VBC | — | — | 86 (602) | 49 (343) |
| M110 with Y20EBD-5 Linkage |
61 (427) | 36 (252) | 16 (112) | 9 (63) |
| M120/M130 with Y20EBD-1 Linkage |
114 (798) | 67 (469) | 31 (217) | 18 (126) |
| M120/M130 with Y20EBD-6 Linkage |
152 (1064) | 89 (623) | 41 (287) | 24 (168) |
| M140 with Y20EBD-2 Linkage |
228 (1596) | 134 (938) | 62 (434) | 35 (245) |
| M150 with Y20EBD-3 Linkage |
345 (2415) | 241 (1687) | 111 (777) | 64 (448) |
| M150 with Y20EBD-4 Linkage |
272 (1904) | 160 (1120) | 73 (511) | 42 (294) |
| Valve Body Code Number |
VB-3974-4 | VB-3974-5 | VB-3974-6 | VB-3974-7 |
| Valve Size (in.) | 3/4 | 1 | 1-1/4* | 1-1/2 | 2 |
| Maximum Cv (Kv) Factor |
8.6 (7.4) | 13.9 (11.9) | 13.9 (11.9) | 27.5 (23.6) | 41 (35.1) |
| VA-805x/AV-805x N.C./N.O.* |
76/71 (532/497) | 45/43 (315/301) | 45/43 (315/301) | 21/20 (147/140) | — |
| VA-715x/VBC N.C./N.O. | 137/127 (959/889) | 80/77 (560/539) | 80/77 (560/539) | 37/36 (259/252) | 21/21 (147/147) |
| VA-720x/VBC N.C./N.O. | — | — | — | 86/104 (602/728) | 49/49 (343/343) |
| M110 with Y20EBD-5 Linkage N.C./N.O. |
61/57 (427/399) | 36/34 (252/238) | 36/34 (252/238) | 16/16 (112/112) | 9/9 (63/63) |
| M120/M130 with Y20EBD-1 Linkage N.C./N.O. | 114/106 (798/742) | 67/64 (469/448) | 67/64 (469/448) | 31/30 (217/210) | 18/17 (126/119) |
| M120/M130 with Y20EBD-6 Linkage N.C./N.O. | 152/142 (1064/994) | 89/85 (623/595) | 89/85 (623/595) | 41/40 (287/280) | 24/23 (168/161) |
| M140 with Y20EBD-2 Linkage N.C./N.O. |
228/212 (1596/1484) | 134/128 (938/896) | 134/128 (938/896) | 62/60 (434/420) | 35/35 (245/245) |
| M150 with Y20EBD-3 Linkage N.C./N.O. |
345/345 (2415/2415) | 241/231 (1687/1617) | 241/231 (1687/1617) | 111/109 (777/763) | 64/63 (448/441) |
| M150 with Y20EBD-4 Linkage N.C./N.O. |
272/253 (1904/1771) | 160/153 (1120/1071) | 160/153 (1120/1071) | 73/72 (511/504) | 42/42 (294/294) |
| Valve Body Code Number |
VB-4324-4 | VB-4324-5 | VB-4324-8 | VB-4324-6 | VB-4324-7 |
| Assembled Actuator/ Valve Code Number | Valve Body | Actuator | Valve Size (in.) | Maximum Cv (Kv) Factor |
| AV-8050-1004 | VB-3754-4 | VA-8050 Floating/Incremental |
3/4 | 8.6 (7.4) |
| AV-8050-1005 | VB-3754-5 | 1 | 13.9 (11.9) | |
| AV-8050-1006 | VB-3754-6 | 1-1/2 | 27.5 (23.6) | |
| AV-8050-1013 | VB-4324-4 | 3/4 | 8.6 (7.4) | |
| AV-8050-1014 | VB-4324-5 | 1 | 13.9 (11.9) | |
| AV-8050-1015 | VB-4324-6 | 1-1/2 | 27.5 (23.6) | |
| AV-8051-1004 | VB-3754-4 | VA-8051 Floating/Incremental with Feedback | 3/4 | 8.6 (7.4) |
| AV-8051-1005 | VB-3754-5 | 1 | 13.9 (11.9) | |
| AV-8051-1006 | VB-3754-6 | 1-1/2 | 27.5 (23.6) | |
| AV-8051-1013 | VB-4324-4 | 3/4 | 8.6 (7.4) | |
| AV-8051-1014 | VB-4324-5 | 1 | 13.9 (11.9) | |
| AV-8051-1015 | VB-4324-6 | 1-1/2 | 27.5 (23.6) | |
| AV-8052-1021 | VB-3974-4 | VA-8052 Proportional |
3/4 | 8.6 (7.4) |
| AV-8052-1022 | VB-3974-5 | 1 | 13.9 (11.9) | |
| AV-8052-1023 | VB-3974-6 | 1-1/2 | 27.5 (23.6) | |
| AV-8052-1013 | VB-4324-4 | 3/4 | 8.6 (7.4) | |
| AV-8052-1014 | VB-4324-5 | 1 | 13.9 (11.9) | |
| AV-8052-1015 | VB-4324-6 | 1-1/2 | 27.5 (23.6 |
| Item | Code Number | Description |
| Spring Kits* | V-3754-6008 | Spring Kit, 9-13 psig, 3/4 in. stroke for V-3754, V-3974, and V-4324 (1 and 1-1/2) Valve with V-3000-1 or V-3000-2 Actuator. |
| V-3754-6009 | Spring Kit, 9-13 psig, 1/2 in. stroke for V-3011, V-3020, V-3212, V-3752, V-3755, V-3970, V-4322 (1-1/2 and 2), V-3974, V-3966, V-6139 (1/2), and V-3754, V-3974, V-4324 (1/2 and 3/4) Valve with V-3000-1 or V-3000-2 Actuator. |
|
| V-3754-6010 | Spring Kit, 3-6 psig, 1/2 in. stroke for V-3011, V-3020, V-3752, V-3755, V-4510, V-5250 (1-1/2 and 2), V-3754 (1/2 and 3/4), and V-3766 (1/2) Valve with V-3000-1 or V-3000-2 Actuator. |
|
| V-3754-6011 | Spring Kit, 3-6 psig, 3/4 in. stroke for V-3754 (1 and 1-1/2) Valve with V-3000-1 or V-3000-2 Actuator. | |
| Reconditioning Kits** | V-3754-6001 | Recondition Kit, .75 in. NO Cage Trim Valve, Cv=8.6 |
| V-3754-6003 | Recondition Kit, .5 in. NO Cage Trim Valve, Cv=.2 | |
| V-3754-6004 | Recondition Kit, .5 in. NO Cage Trim Valve, Cv=.4 | |
| V-3754-6005 | Recondition Kit, .5 in. NO Cage Trim Valve, Cv=1.2 | |
| V-3754-6006 | Recondition Kit, .5 in. NO Cage Trim Valve, Cv=2.2 | |
| V-3754-6007 | Recondition Kit, .5 in. NO Cage Trim Valve, Cv=4.4 | |
| Packing Kits | V-9999-608*** | Ring Pack Packing Kits: Single Pack |
| V-9999-610*** | 10 Pack (Contains enough materials to repack 10 valves) | |
| V-9999-630**** | 50 Pack (Contains U-cups and O-rings only to repack 50 valves |
| Item | Code Number | Description |
| Spring Kits* | V-3974-6008 | Spring Kit, 4-8 psig, 1/2 in. stroke for V-3212, V-3970, V-4322 (1-1/2 and 2) and V-3774, V-4324 (1/2 and 3/4) Valve with V-3000-1 or V-3000-2 Actuator. |
| V-3974-6009 | Spring Kit, 4-8 psig, 3/4 in. stroke for V-3974 (1) and V-4324 (1 and 1-1/2) Valve with V-3000-1 or V-3000-2 Actuator. | |
| Reconditioning Kits** | V-3974-6001 | Recondition Kit, .75 in. NC Cage Trim Valve, Cv=8.6 |
| V-3974-6003 | Recondition Kit, .5 in. NC Cage Trim Valve, Cv=.2 | |
| V-3974-6004 | Recondition Kit, .5 in. NC Cage Trim Valve, Cv=.4 | |
| V-3974-6005 | Recondition Kit, .5 in. NC Cage Trim Valve, Cv=1.2 | |
| V-3974-6006 | Recondition Kit, .5 in. NC Cage Trim Valve, Cv=2.2 | |
| V-3974-6007 | Recondition Kit, .5 in. NC Cage Trim Valve, Cv=4.4 | |
| Packing Kits | V-9999-608*** | Ring Pack Packing Kits: Single Pack |
| V-9999-610*** | 10 Pack (Contains enough materials to repack 10 valves) | |
| V-9999-630**** | 50 Pack (Contains U-cups and O-rings only to repack 50 valves |
| Item | Code Number | Description |
| Spring Kits* | V-3974-6008 | Spring Kit, 4-8 psig, 1/2 in. stroke for V-3212, V-3970, V-4322 (1-1/2 and 2) and V-3774, V-4324 (1/2 and 3/4) Valve with V-3000-1 or V-3000-2 Actuator. |
| V-3974-6009 | Spring Kit, 4-8 psig, 3/4 in. stroke for V-3974 (1) and V-4324 (1 and 1-1/2) Valve with V-3000-1 or V-3000-2 Actuator. | |
| Reconditioning Kits** | V-3974-6001 | Recondition Kit, .75 in. NC Cage Trim Valve, Cv=8.6 |
| V-3974-6003 | Recondition Kit, .5 in. NC Cage Trim Valve, Cv=.2 | |
| V-3974-6004 | Recondition Kit, .5 in. NC Cage Trim Valve, Cv=.4 | |
| V-3974-6005 | Recondition Kit, .5 in. NC Cage Trim Valve, Cv=1.2 | |
| V-3974-6006 | Recondition Kit, .5 in. NC Cage Trim Valve, Cv=2.2 | |
| V-3974-6007 | Recondition Kit, .5 in. NC Cage Trim Valve, Cv=4.4 | |
| Packing Kits | V-9999-608*** | Ring Pack Packing Kits: Single Pack |
| V-9999-610*** | 10 Pack (Contains enough materials to repack 10 valves) | |
| V-9999-630**** | 50 Pack (Contains U-cups and O-rings only to repack 50 valves |
| Code Number | Description |
| V-5254-6001* | Recondition Kit, 1.5 in. NO Cage Trim Valve Cv=27.5 |
| V-5254-6002* | Recondition Kit, 2.0 in. NO Cage Trim Valve Cv=41 |
| V-9999-608** | Ring Pack Packing Kits: Single Pack |
| V-9999-610** | 10 Pack (Contains enough materials to repack 10 valves) |
| V-9999-630*** | 50 Pack (Contains U-cups and O-rings only to repack 50 valves |
| V-5464-6001* | Recondition Kit, 1.5 in. NC Cage Trim Valve Cv=27.5 |
| V-5464-6002* | Recondition Kit, 2.0 in. NC Cage Trim Valve Cv=41 |
| V-9999-608** | Ring Pack Packing Kits: Single Pack |
| V-9999-610** | 10 Pack (Contains enough materials to repack 10 valves) |
| V-9999-630*** | 50 Pack (Contains U-cups and O-rings only to repack 50 valves |
| Code Number | Description |
| V-5844-6001* | Recondition Kit, 1.5 in. Mix Cage Trim Valve Cv=27.5 |
| V-5844-6002* | Recondition Kit, 2.0 in. Mix Cage Trim Valve Cv=41 |
| V-9999-608** | Ring Pack Packing Kits: Single Pack |
| V-9999-610** | 10-Pack (Contains enough materials to repack 10 valves) |
| V-9999-630*** | 50-Pack (Contains U-cups and O-rings only to repack 50 valves |
| Code Number | Description |
| V-5844-6001* | Recondition Kit, 1.5 in. Mix Cage Trim Valve Cv=27.5 |
| V-5844-6002* | Recondition Kit, 2.0 in. Mix Cage Trim Valve Cv=41 |
| V-9999-608** | Ring Pack Packing Kits: Single Pack |
| V-9999-610** | 10-Pack (Contains enough materials to repack 10 valves) |
| V-9999-630*** | 50-Pack (Contains U-cups and O-rings only to repack 50 valves |
| Description | Spring Range psig(kPa) | Actuator Style |
Code Number |
| Actuator: Includes Yoke and Spring Capsule (Assembled) |
2 to 5 (14 to 42) |
4R | V-5252-621 |
| 4 to 8 (28 to 56) |
4R | V-5252-665 | |
| 9 to 13 (63 to 91) | 4R | V-5252-622 | |
| Diaphragm Only | V-4710-602 | ||